Gabatarwa zuwa Kai tsaye zuwa Buga Finai

A cikin fasahar bugu na al'ada,Kai tsaye zuwa firintocin Fim (DTF).yanzu ya zama ɗaya daga cikin shahararrun fasaha saboda iyawar da suke da ita na samar da ingantattun bugu akan samfuran masana'anta iri-iri. Wannan labarin zai gabatar muku da fasahar buga DTF, fa'idodinta, abubuwan amfani da ake buƙata, da tsarin aiki da ke ciki.

Juyin Halitta na DTF Dabarun Buga

Dabarun bugu na zafi sun yi nisa, tare da waɗannan hanyoyin da suka sami shahara a cikin shekaru:

  1. Canja wurin Zafin Buga allo: An san shi da ingancin bugawa da ƙarancin tsada, wannan hanyar gargajiya ta mamaye kasuwa. Koyaya, yana buƙatar shirye-shiryen allo, yana da ƙayyadaddun palette mai launi, kuma yana iya haifar da gurɓataccen muhalli saboda amfani da tawada na bugu.
  2. Canja wurin zafi tawada mai launi: Kamar yadda sunan ke nunawa, wannan hanyar ba ta da farin tawada kuma ana ɗaukar matakin farko na canja wurin zafi na farin tawada. Ana iya amfani da shi kawai ga fararen yadudduka.
  3. Canja wurin Zafin Farin Tawada: A halin yanzu mafi kyawun hanyar bugawa, yana ɗaukar tsari mai sauƙi, daidaitawa mai faɗi, da launuka masu haske. Abubuwan da ke ƙasa sune jinkirin samar da saurin samarwa da tsada.

Me yasa ZabiFarashin DTF?

Buga DTF yana ba da fa'idodi da yawa:

  1. Faɗin daidaitawa: Kusan duk nau'ikan masana'anta ana iya amfani da su don buguwar canja wuri mai zafi.
  2. Faɗin zafin jiki: Yanayin da ake amfani da shi yana daga digiri 90-170 na Celsius, yana sa ya dace da samfurori daban-daban.
  3. Ya dace da samfura da yawa: Ana iya amfani da wannan hanyar don buga tufafi (T-shirts, jeans, sweatshirts), fata, lakabi, da tambura.

samfurin dtf

Bayanin Kayan Aiki

1. Manyan nau'ikan Firintocin DTF

Waɗannan firintocin sun dace don samarwa da yawa kuma suna zuwa cikin faɗin 60cm da 120cm. Ana samun su a:

a) Injin kai biyu(4720, i3200, XP600) b) Injin kai hudu(4720, i3200) c)Octa-head inji(i3200)

4720 da i3200 manyan bugu ne masu inganci, yayin da XP600 ƙaramin bugu ne.

2. A3 da A4 Small Printer

Waɗannan na'urori sun haɗa da:

a) Epson L1800/R1390 injunan gyara: L1800 ingantaccen sigar R1390 ne. 1390 yana amfani da na'urar buga rubutu da aka tarwatsa, yayin da 1800 na iya maye gurbin madanni, yana mai da ɗan tsada. b) XP600 printhead inji

3. Mainboard da RIP Software

a) Mainboards daga Honson, Aifa, da sauran samfuran b) software na RIP kamar Maintop, PP, Wasatch, PF, CP, Surface Pro

4. ICC Tsarin Gudanar da Launi

Waɗannan masu lanƙwasa suna taimakawa saita adadin bayanin tawada da sarrafa adadin girman tawada don kowane ɓangaren launi don tabbatar da haske, ingantattun launuka.

5. Waveform

Wannan saitin yana sarrafa mitar inkjet da ƙarfin lantarki don kula da ɗigon tawada.

6. Madadin Tawada Mai Buga

Dukansu farare da masu launin tawada suna buƙatar cikakken tsaftace tankin tawada da jakar tawada kafin maye gurbin. Don farar tawada, ana iya amfani da tsarin kewayawa don tsabtace damshin tawada.

Tsarin Fim na DTF

Tsarin bugu na kai tsaye zuwa fim (DTF) ya dogara da fim na musamman don canja wurin zanen da aka buga akan samfuran masana'anta daban-daban kamar t-shirts, jeans, safa, takalma. Fim ɗin yana taka muhimmiyar rawa wajen tabbatar da daidaito da ingancin bugu na ƙarshe. Don fahimtar mahimmancinsa, bari mu bincika tsarin fim ɗin DTF da nau'ikansa daban-daban.

Farashin DTF

Fim ɗin DTF ya ƙunshi nau'i-nau'i masu yawa, kowannensu yana yin amfani da takamaiman manufa a cikin bugu da canja wuri. Waɗannan yadudduka yawanci sun haɗa da:

  1. Anti-static Layer: kuma aka sani da electrostatic Layer. Wannan Layer yawanci ana samunsa a bayan fim ɗin polyester kuma yana aiki mai mahimmanci a cikin tsarin fim ɗin DTF gabaɗaya. Manufar farko na madaidaicin Layer shine don hana gina wutar lantarki a kan fim yayin aikin bugawa. Wutar lantarki a tsaye na iya haifar da al'amura da yawa, kamar jawo ƙura da tarkace zuwa fim ɗin, haifar da tawada ya bazu ba daidai ba ko haifar da rashin daidaituwar ƙirar da aka buga. Ta hanyar samar da tsayayye, farfajiyar anti-static, madaidaicin Layer yana taimakawa tabbatar da ingantaccen bugu mai tsabta.
  2. Sakin layi: Tushen tushe na fim din DTF shine layin saki, sau da yawa daga takarda mai rufi na silicone ko kayan polyester. Wannan Layer yana ba da kwanciyar hankali, shimfidar wuri don fim din kuma yana tabbatar da cewa za'a iya cire zanen da aka buga daga fim din bayan tsarin canja wuri.
  3. M Layer: Sama da layin saki shine maɗaukakin maɗaukaki, wanda shine bakin ciki mai laushi na manne mai kunna zafi. Wannan Layer yana ɗaure tawada da aka buga da kuma DTF foda zuwa fim ɗin kuma yana tabbatar da cewa zane ya tsaya a wurin yayin aikin canja wuri. Ana kunna Layer mai mannewa ta hanyar zafi a lokacin lokacin zafi mai zafi, ƙyale zane don manne da ma'auni.

DTF Foda: Haɗawa da Rarrabawa

Kai tsaye zuwa Fim (DTF) foda, wanda kuma aka sani da m ko zafi-narke foda, yana taka muhimmiyar rawa a cikin tsarin buga DTF. Yana taimakawa wajen haɗa tawada zuwa masana'anta yayin aikin canja wurin zafi, yana tabbatar da bugu mai ɗorewa kuma mai dorewa. A cikin wannan sashe, za mu shiga cikin abun da ke ciki da rarrabuwa na DTF foda don samar da kyakkyawar fahimtar kaddarorinsa da ayyuka.

Haɗin DTF Foda

Babban sashi na DTF foda shine thermoplastic polyurethane (TPU), wani nau'i mai mahimmanci da babban aiki tare da kyawawan kayan ɗamara. TPU fari ne, abu mai foda wanda ke narkewa kuma ya canza zuwa wani ruwa mai ɗanko, mai ɗanɗano ruwa lokacin zafi. Da zarar an sanyaya, yana samar da ƙaƙƙarfan alaƙa mai sassauƙa tsakanin tawada da masana'anta.

Baya ga TPU, wasu masana'antun na iya ƙara wasu kayan zuwa foda don inganta aikinta ko rage farashi. Misali, ana iya haɗa polypropylene (PP) tare da TPU don ƙirƙirar foda mai tsada mai tsada. Duk da haka, ƙara yawan adadin PP ko wasu masu cikawa na iya yin mummunan tasiri ga aikin DTF foda, wanda zai haifar da haɗin kai tsakanin tawada da masana'anta.

Rarraba DTF Foda

DTF foda yawanci ana rarraba shi bisa ga girman barbashi, wanda ke shafar ƙarfin haɗin gwiwa, sassauci, da aikin gabaɗaya. Manyan nau'ikan nau'ikan foda guda huɗu na DTF sune:

  1. M foda: Tare da wani barbashi girman a kusa da 80 raga (0.178mm), m foda ne da farko amfani da garken ko zafi canja wuri a kan kauri yadudduka. Yana ba da haɗin gwiwa mai ƙarfi da tsayin daka, amma rubutun sa na iya zama mai kauri da kauri.
  2. Matsakaicin foda: Wannan foda yana da girman barbashi na kusan 160 raga (0.095mm) kuma ya dace da yawancin aikace-aikacen bugu na DTF. Yana daidaita ma'auni tsakanin ƙarfin haɗin gwiwa, sassauci, da santsi, yana mai da shi mashahurin zaɓi don nau'ikan yadudduka da kwafi daban-daban.
  3. Kyakkyawan foda: Tare da girman barbashi na kusa da raga 200 (0.075mm), an tsara foda mai kyau don amfani tare da fina-finai na bakin ciki da canja wurin zafi akan masana'anta masu nauyi ko m. Yana haifar da ɗanɗano mai laushi, mai sassauƙa idan aka kwatanta da ƙaƙƙarfan foda da matsakaici, amma yana iya samun ɗan ƙaramin ƙarfi.
  4. Ultra-lafiya foda: Wannan foda yana da mafi ƙanƙanta girman barbashi, a kusan 250 raga (0.062mm). Yana da kyau don ƙira mai mahimmanci da kuma babban kwafi, inda daidaito da santsi ke da mahimmanci. Duk da haka, ƙarfin haɗin gwiwa da karko na iya zama ƙasa da ƙasa idan aka kwatanta da foda mai ƙarfi.

Lokacin zabar foda DTF, yi la'akari da takamaiman buƙatun aikin ku, kamar nau'in masana'anta, ƙayyadaddun ƙira, da ingancin bugu da ake so. Zaɓin foda mai dacewa don aikace-aikacenku zai tabbatar da sakamako mafi kyau da kuma dorewa, kwafi mai fa'ida.

Hanyar Buga Finai Kai tsaye

Ana iya rarraba tsarin buga DTF zuwa matakai masu zuwa:

  1. Shirye-shiryen zane: Ƙirƙiri ko zaɓi ƙirar da ake so ta amfani da software na ƙirar hoto, kuma tabbatar da ƙudurin hoto da girman su sun dace da bugu.
  2. Buga akan fim ɗin PET: Load da fim ɗin PET mai rufi na musamman a cikin firintar DTF. Tabbatar cewa gefen bugu (gefen m) yana fuskantar sama. Sa'an nan, fara aikin bugawa, wanda ya haɗa da fara buga tawada masu launi, sannan kuma farar farar tawada.
  3. Ƙara m foda: Bayan bugu, a ko'ina yada foda mai manne a kan rigar tawada. Foda mai mannewa yana taimakawa haɗin tawada tare da masana'anta yayin aikin canja wurin zafi.
  4. Gyaran fim din: Yi amfani da rami mai zafi ko tanda don warkar da foda mai ɗaure da bushe tawada. Wannan matakin yana tabbatar da cewa an kunna foda mai mannewa kuma an shirya bugu don canja wuri.
  5. Canja wurin zafi: Sanya fim ɗin da aka buga a kan masana'anta, daidaita zane kamar yadda ake so. Sanya masana'anta da fim a cikin latsa mai zafi kuma yi amfani da zafin jiki mai dacewa, matsa lamba, da lokaci don takamaiman nau'in masana'anta. Zafin yana haifar da foda da sakin layi don narke, ƙyale tawada da mannewa don canjawa zuwa masana'anta.
  6. Bare fim din: Bayan an gama aikin canja wurin zafi, bari zafi ya ɓace, kuma a hankali cire fim din PET, barin zane a kan masana'anta.

TSARIN DTF

Kulawa da Kula da Fitilolin DTF

Don kiyaye ingancin kwafin DTF, bi waɗannan jagororin:

  1. Wanka: Yi amfani da ruwan sanyi da ruwan wanka mai laushi. Ka guji bleach da masu laushin masana'anta.
  2. bushewa: Rataya rigar don bushe ko amfani da saitin zafi kaɗan akan na'urar bushewa.
  3. Guga: Juya rigar a ciki kuma yi amfani da saitin ƙananan zafi. Kada a yi ƙarfe kai tsaye a kan bugu.

Kammalawa

Kai tsaye zuwa firintocin Fim sun kawo sauyi ga masana'antar bugawa tare da iya samar da inganci mai inganci, bugu na dogon lokaci akan kayayyaki daban-daban. Ta hanyar fahimtar kayan aiki, tsarin fim, da tsarin bugawa na DTF, 'yan kasuwa za su iya yin amfani da wannan fasaha mai mahimmanci don ba da samfurori masu mahimmanci ga abokan cinikin su. Kulawa da kyau da kuma kula da kwafin DTF zai tabbatar da tsawon rai da haɓakar ƙirar ƙira, yana sa su zama sanannen zaɓi a cikin duniyar bugu da ƙari.


Lokacin aikawa: Maris-31-2023