Muukadaulo wosindikiza wokhazikika,Direct to Film (DTF) osindikizatsopano ndi imodzi mwa matekinoloje otchuka kwambiri chifukwa cha luso lawo lopanga zojambula zapamwamba pamitundu yosiyanasiyana ya nsalu.Nkhaniyi ikuwonetsani zaukadaulo wosindikizira wa DTF, zabwino zake, zogulitsira zofunika, ndi njira yogwirira ntchito yomwe ikukhudzidwa.

Kusintha kwa Njira Zosindikizira za DTF

Njira zosindikizira zosinthira kutentha zafika patali kwambiri, ndipo njira zotsatirazi zakhala zikudziwika kwa zaka zambiri:

1. Screen Printing Heat Transfer: Imadziwika chifukwa cha kusindikiza kwake kwakukulu komanso kutsika mtengo, njira yachikhalidwe imeneyi imalamulirabe msika.Komabe, pamafunika kukonza zenera, ali ndi mtundu pang'ono phale, ndipo angayambitse kuipitsa chilengedwe chifukwa ntchito inki kusindikiza.
2. Kutumiza kwa Ink Kutentha Kwamitundu: Monga momwe dzinalo likusonyezera, njirayi ilibe inki yoyera ndipo imatengedwa ngati gawo loyamba la kutentha kwa inki yoyera.Ikhoza kugwiritsidwa ntchito pa nsalu zoyera.
3. White Ink Heat Transfer: Panopa njira yosindikizira yotchuka kwambiri, ili ndi njira yosavuta, yosinthasintha, komanso mitundu yowala.Zoyipa zake ndi liwiro lake lopanga pang'onopang'ono komanso kukwera mtengo.

Chifukwa Chosankha?Kusindikiza kwa DTF?

Kusindikiza kwa DTF kumapereka maubwino angapo:

1. Kusinthasintha kwakukulu: Pafupifupi mitundu yonse ya nsalu ingagwiritsidwe ntchito posindikiza kutentha.
2. Kutentha kwakukulu: Kutentha koyenera kumachokera ku 90-170 digiri Celsius, ndikupangitsa kuti ikhale yoyenera pazinthu zosiyanasiyana.
3. Zoyenera pazinthu zingapo: Njira imeneyi ingagwiritsidwe ntchito posindikiza zovala (T-shirts, jeans, sweatshirts), zikopa, zolemba, ndi logos.

Zida Mwachidule

1. Zosindikiza za DTF zamitundu yayikulu

Osindikiza awa ndi abwino kupanga zambiri ndipo amabwera m'lifupi mwake 60cm ndi 120cm.Amapezeka mu:

a) Makina amitundu iwiri(4720, i3200, XP600) b) Makina a Quad-head(4720, i3200) c)Makina a Octa-head(i3200)

4720 ndi i3200 ndi mitu yosindikizira yogwira ntchito kwambiri, pomwe XP600 ndimutu wawung'ono wosindikiza.

2. A3 ndi A4 Osindikiza Ang'onoang'ono

Osindikiza awa akuphatikizapo:

a) Makina osinthidwa a Epson L1800/R1390: L1800 ndi mtundu wosinthidwa wa R1390.1390 imagwiritsa ntchito chosindikizira chophwanyidwa, pomwe 1800 imatha kusintha mitu yosindikizira, ndikupangitsa kuti ikhale yokwera mtengo.b) XP600 makina osindikizira

3. Mainboard ndi RIP Software

a) Mabodi akuluakulu ochokera ku Honson, Aifa, ndi mitundu ina b) Mapulogalamu a RIP monga Maintop, PP, Wasatch, PF, CP, Surface Pro

4. ICC Color Management System

Zokhotakhotazi zimathandiza kuyika inki zochulukira komanso kuwongolera kuchuluka kwa voliyumu ya inki pagawo lililonse kuti zitsimikizire mitundu yowoneka bwino komanso yolondola.

5. Waveform

Izi zimayang'anira ma frequency a inkjet ndi voteji kuti inki isagwere.

6. Kusintha kwa Inki ya Printhead

Inki zoyera ndi zamitundu yonse zimafunikira kuyeretsa bwino tanki ya inki ndi thumba la inki musanalowe m'malo.Kwa inki yoyera, makina ozungulira angagwiritsidwe ntchito kuyeretsa chotsitsa cha inki.

Kapangidwe ka Mafilimu a DTF

Njira yosindikizira ya Direct to Film (DTF) imadalira filimu yapadera kuti isamutsire zojambula zosindikizidwa kuzinthu zosiyanasiyana za nsalu monga t-shirts, jeans, masokosi, nsapato.Filimuyi imagwira ntchito yofunika kwambiri powonetsetsa kuti kalembedwe komaliza ndi kolondola komanso kabwino.Kuti timvetse kufunika kwake, tiyeni tione kamangidwe ka filimu ya DTF ndi zigawo zake zosiyanasiyana.

Mafilimu a DTF

Filimu ya DTF imakhala ndi zigawo zingapo, iliyonse imagwira ntchito inayake posindikiza ndi kusamutsa.Magawo awa nthawi zambiri amakhala:

1. Anti-static layer: yomwe imadziwikanso kuti electrostatic layer.Chosanjikiza ichi chimapezeka kumbuyo kwa filimu ya poliyesitala ndipo imagwira ntchito yofunika kwambiri mufilimu yonse ya DTF.Cholinga chachikulu cha static wosanjikiza ndi kuteteza kumanga kwa magetsi osasunthika pafilimuyi panthawi yosindikiza.Magetsi osasunthika angayambitse zinthu zingapo, monga kukopa fumbi ndi zinyalala kufilimuyo, zomwe zimapangitsa kuti inkiyo ifalikire mosiyanasiyana kapena kupangitsa kuti makonzedwe osindikizidwa asakanike bwino.Popereka malo okhazikika, otsutsa-static, static layer imathandizira kutsimikizira kusindikizidwa koyera ndi kolondola.
2. Kutulutsa liner: Wosanjikiza m'munsi wa filimu DTF ndi kumasula liner, nthawi zambiri amapangidwa kuchokera silikoni TACHIMATA pepala kapena poliyesitala zinthu.Chosanjikiza ichi chimapereka malo okhazikika, osasunthika kwa filimuyo ndikuonetsetsa kuti chojambula chosindikizidwa chikhoza kuchotsedwa mosavuta mufilimuyo pambuyo potengerapo.
3. Zomatira wosanjikiza: Pamwamba pa mzere wotuluka pali zomatira, zomwe ndi zokutira zopyapyala za zomatira zotenthetsera kutentha.Chosanjikiza ichi chimamangirira inki yosindikizidwa ndi ufa wa DTF ku filimuyo ndikuwonetsetsa kuti kapangidwe kake kamakhalabe m'malo panthawi yosinthira.Zomatira zomata zimayendetsedwa ndi kutentha panthawi yosindikizira kutentha, zomwe zimapangitsa kuti mapangidwewo azitsatira gawo lapansi.

DTF Powder: Mapangidwe ndi Magulu

Direct to Film (DTF) ufa, womwe umadziwikanso kuti zomatira kapena ufa wosungunuka, umagwira ntchito yofunikira pakusindikiza kwa DTF.Zimathandiza kumangiriza inki ku nsalu panthawi ya kutentha kwa kutentha, kuonetsetsa kuti kusindikizidwa kolimba komanso kotalika.M'chigawo chino, tiwona momwe ufa wa DTF umapangidwira komanso kagayidwe kake kuti timvetsetse bwino za katundu ndi ntchito zake.

Kupanga kwa DTF Powder

Chigawo chachikulu cha ufa wa DTF ndi thermoplastic polyurethane (TPU), polima wosunthika komanso wochita bwino kwambiri wokhala ndi zomatira zabwino kwambiri.TPU ndi chinthu choyera, chaufa chomwe chimasungunuka ndikusintha kukhala madzi omata, owoneka bwino akatenthedwa.Ikazizira, imapanga mgwirizano wamphamvu, wosinthika pakati pa inki ndi nsalu.

Kuphatikiza pa TPU, opanga ena atha kuwonjezera zida zina ku ufa kuti apititse patsogolo ntchito yake kapena kuchepetsa ndalama.Mwachitsanzo, polypropylene (PP) ikhoza kusakanizidwa ndi TPU kuti apange ufa womatira wokwera mtengo kwambiri.Komabe, kuwonjezera kuchuluka kwa PP kapena zodzaza zina zitha kusokoneza magwiridwe antchito a ufa wa DTF, zomwe zimapangitsa kuti pakhale mgwirizano pakati pa inki ndi nsalu.

Gulu la DTF Powder

DTF ufa nthawi zambiri amagawidwa molingana ndi kukula kwake, zomwe zimakhudza mphamvu zake zomangira, kusinthasintha, komanso magwiridwe antchito.Magulu anayi akuluakulu a ufa wa DTF ndi awa:

1. Unga wa coarse: Ndi tinthu ting'onoting'ono tozungulira 80 mauna (0.178mm), ufa wokhuthala umagwiritsidwa ntchito pothamangitsa kapena kutengera kutentha pa nsalu zokhuthala.Zimapereka mgwirizano wamphamvu komanso kulimba kwambiri, koma mawonekedwe ake amatha kukhala okhuthala komanso olimba.
2. Ufa wapakatikati: Ufa umenewu uli ndi kukula kwa tinthu pafupifupi 160 mauna (0.095mm) ndipo ndi oyenera ntchito zambiri DTF yosindikiza.Zimakhudza mgwirizano pakati pa mphamvu zomangirira, kusinthasintha, ndi kusalala, zomwe zimapangitsa kukhala chisankho chodziwika bwino cha mitundu yosiyanasiyana ya nsalu ndi zojambula.
3. Ufa wabwino: Ndi tinthu kukula mozungulira 200 mauna (0.075mm), ufa wabwino wapangidwa kuti ntchito ndi mafilimu woonda ndi kutentha kutengerapo pa nsalu opepuka kapena wosakhwima.Zimapanga mgwirizano wofewa, wosinthika kwambiri poyerekeza ndi ufa wosalala ndi wapakati, koma ukhoza kukhala wokhazikika pang'ono.
4. Poda yabwino kwambiri: Ufa uwu uli ndi tinthu tating'ono kwambiri, pafupifupi 250 mauna (0.062mm).Ndi yabwino kwa mapangidwe ovuta komanso zosindikizira zapamwamba, kumene kulondola ndi kusalala ndikofunikira.Komabe, mphamvu zake zomangirira ndi kulimba kwake zitha kukhala zotsika poyerekeza ndi ufa wokulirapo.

Posankha ufa wa DTF, ganizirani zofunikira za polojekiti yanu, monga mtundu wa nsalu, zovuta zake, komanso mtundu womwe mukufuna kusindikiza.Kusankha ufa woyenera pa ntchito yanu kudzatsimikizira zotsatira zabwino kwambiri komanso zosindikiza zokhalitsa, zowoneka bwino.

Njira Yachindunji Yosindikizira Mafilimu

Njira yosindikizira ya DTF ikhoza kugawidwa m'njira zotsatirazi:

1. Kukonzekera kwa mapangidwe: Pangani kapena sankhani mapangidwe omwe mukufuna kugwiritsa ntchito pulogalamu yojambula zithunzi, ndikuwonetsetsa kuti chithunzicho ndi kukula kwake ndizoyenera kusindikiza.
2. Kusindikiza pa filimu ya PET: Kwezani filimu yokutidwa mwapadera ya PET mu chosindikizira cha DTF.Onetsetsani kuti mbali yosindikizira (mbali yovuta) yayang'ana mmwamba.Kenako, yambani ntchito yosindikiza, yomwe imaphatikizapo kusindikiza inki zachikuda poyamba, ndikutsatiridwa ndi wosanjikiza wa inki yoyera.
3. Kuwonjezera zomatira ufa: Pambuyo kusindikiza, wogawana kufalitsa ufa zomatira pamwamba yonyowa inki pamwamba.Ufa womatira umathandizira chomangira cha inki ndi nsalu panthawi yotumiza kutentha.
4. Kujambula filimuyo: Gwiritsani ntchito njira yotentha kapena uvuni kuti muchiritse ufa womatira ndikuwumitsa inki.Sitepe iyi imatsimikizira kuti zomatira ufa watsegulidwa ndipo kusindikiza kwakonzeka kusamutsidwa.
5. Kusintha kwa kutentha: Ikani filimu yosindikizidwa pa nsalu, kugwirizanitsa mapangidwe monga momwe mukufunira.Ikani nsalu ndi filimu mu makina osindikizira otentha ndikugwiritsa ntchito kutentha koyenera, kupanikizika, ndi nthawi ya mtundu wa nsalu.Kutentha kumapangitsa ufa ndi wosanjikiza kusungunuka, kulola inki ndi zomatira kusamutsira pa nsalu.
6. Kusamba filimuyo: Pambuyo potengera kutentha kwa kutentha, lolani kutentha kuwonongeke, ndikuchotsani mosamala filimu ya PET, ndikusiya mapangidwewo pa nsalu.

Kusamalira ndi Kusamalira Zosindikiza za DTF

Kuti musunge zosindikiza za DTF, tsatirani malangizo awa:

1. Kusamba: Gwiritsani ntchito madzi ozizira ndi chotsukira chochepa.Pewani bulitchi ndi zofewa za nsalu.
2. Kuyanika: Gwirani chovalacho kuti chiume kapena gwiritsani ntchito choyatsira kutentha pang'ono pa chowumitsira chopukutira.
3. Kusita: Tembenuzirani chovalacho mkati ndikugwiritsa ntchito kutentha pang'ono.Osasita molunjika pazosindikiza.

Mapeto

Chindunji kwa osindikiza Mafilimu asintha makina osindikizira ndi luso lawo lopanga zilembo zapamwamba, zokhalitsa pazipangizo zosiyanasiyana.Pomvetsetsa zida, kapangidwe kakanema, ndi njira yosindikizira ya DTF, mabizinesi atha kupindula ndiukadaulo watsopanowu kuti apereke zosindikizidwa zapamwamba kwambiri kwa makasitomala awo.Kusamalitsa koyenera ndi kukonzanso zosindikizira za DTF kudzaonetsetsa kuti mapangidwewo azikhala ndi moyo wautali, kuwapanga kukhala chisankho chodziwika bwino padziko lonse lapansi chosindikizira zovala ndi kupitilira apo.