Intshayelelo yokuNgqo kuShicilelo lweFilimu

Kwitekhnoloji yoshicilelo yesiko,Ngqo kwiFilimu (DTF) abashicilelingoku sesinye sezona teknoloji zidumileyo ngenxa yokukwazi ukuvelisa ushicilelo olukumgangatho ophezulu kwiimveliso zelaphu ezahlukeneyo. Eli nqaku liza kukwazisa ngeteknoloji yoshicilelo ye-DTF, iingenelo zayo, izinto ezisetyenziswayo ezifunekayo, kunye nenkqubo yokusebenza ebandakanyekayo.

Ukuzivelela koBuchule boShicilelo be-DTF

Iindlela zokushicilela ubushushu zihambe indlela ende, kwaye ezi ndlela zilandelayo ziye zafumana ukuvelela ekuhambeni kweminyaka:

1. UShicilelo lweSkrini lokuTshintshela ubushushu: Eyaziwayo ngokusebenza kwayo okuphezulu kunye neendleko eziphantsi, le ndlela yendabuko isalawula imarike. Nangona kunjalo, ifuna ukulungiswa kwesikrini, inombala olinganiselweyo wombala, kwaye inokubangela ukungcoliseka kwendalo ngenxa yokusetyenziswa kwee-inki zokuprinta.
2. Ukuhanjiswa kobushushu be-Ink enemibala: Njengoko igama libonisa, le ndlela ayinayo i-inki emhlophe kwaye ithathwa njengenqanaba lokuqala lokudluliselwa kobushushu be-inki emhlophe. Inokusetyenziswa kuphela kwiilaphu ezimhlophe.
3. Ukugqithiselwa kobushushu be-Ink emhlophe: Okwangoku eyona ndlela yokushicilela idumileyo, iqhayisa ngenkqubo elula, ukuguquguquka okubanzi, kunye nemibala eqaqambileyo. I-downsides kukukhawuleza kwayo kwemveliso kunye neendleko eziphezulu.

Kutheni KhethaUshicilelo lwe-DTF?

Ushicilelo lwe-DTF lubonelela ngeenzuzo ezininzi:

1. Ukuguquguquka okubanzi: Phantse zonke iintlobo zelaphu zingasetyenziselwa ushicilelo lokudlulisa ubushushu.
2. Uluhlu olubanzi lobushushu: Amaqondo okushisa asebenzayo avela kwi-90-170 degrees Celsius, okwenza ukuba afaneleke kwiimveliso ezahlukeneyo.
3. Ifanelekile kwiimveliso ezininzi: Le ndlela ingasetyenziselwa ukuprinta kwempahla (i-T-shirts, i-jeans, i-sweatshirts), isikhumba, iileyibhile kunye neelogo.

Isishwankathelo seZixhobo

1. IiPrinta ze-DTF ezinefomathi enkulu

Ezi zishicileli zilungele imveliso eninzi kwaye ziza kububanzi be-60cm kunye ne-120cm. Ziyafumaneka kwi:

a) Oomatshini beentloko ezimbini(4720, i3200, XP600) b) Oomatshini beentloko ezine(4720, i3200) c)Oomatshini bentloko ye-Octa(i3200)

I-4720 kunye ne-i3200 ziyi-printheads eziphezulu zokusebenza, ngelixa i-XP600 i-printhead encinci.

2. A3 kunye ne-A4 Small Printers

Aba bashicileli baquka:

a) Oomatshini abalungisiweyo be-Epson L1800/R1390: I-L1800 yinguqulelo ephuculweyo ye-R1390. I-1390 isebenzisa i-printhead edibeneyo, ngelixa i-1800 ingathatha indawo ye-printheads, iyenza ibize kakhulu. b) XP600 oomatshini bokushicilela

3. I-Mainboard kunye ne-RIP Software

a) Iibhodi eziphambili ezivela kuHonson, Aifa, kunye nezinye iimveliso b) Isoftware yeRIP efana neMaintop, PP, Wasatch, PF, CP, Surface Pro

4. Inkqubo yoLawulo lweMbala ye-ICC

La magophe anceda ukuseta izixa zereferensi ye-inki kunye nokulawula ipesenti ye-inki yevolumu yecandelo ngalinye lombala ukuqinisekisa imibala ecacileyo, echanekileyo.

5. Ukuma kwamaza

Olu seto lulawula ukuphindaphindwa kwe-inkjet kunye ne-voltage ukugcina ukubekwa kwe-inki yokulahla.

6. Printhead Ink Replacement

Zombini ii-inki ezimhlophe nezinemibala zifuna ukucocwa ngokucokisekileyo kwetanki ye-inki kunye nengxowa ye-inki ngaphambi kokutshintshwa. Kwi-inki emhlophe, inkqubo yokujikeleza ingasetyenziselwa ukucoca i-damper ye-inki.

Ulwakhiwo lwefilimu ye-DTF

Inkqubo yoshicilelo ethe ngqo kwiFilimu (i-DTF) ixhomekeke kwifilimu ekhethekileyo ukuhambisa uyilo olushicilelweyo kwiimveliso zelaphu ezahlukeneyo ezifana neeteki, iijini, iikawusi, izihlangu. Ifilimu idlala indima ebalulekileyo ekuqinisekiseni ukuchaneka kunye nomgangatho wokushicilelwa kokugqibela. Ukuze siqonde ukubaluleka kwayo, makhe sihlolisise ubume befilimu ye-DTF kunye nemigangatho yayo eyahlukeneyo.

Iileya zeDTF Film

Ifilimu ye-DTF iqulethe iileya ezininzi, nganye isebenzela injongo ethile kwinkqubo yoshicilelo kunye nokudluliselwa. Le maleko ibandakanya:

1. Umaleko we-Anti-static: ikwabizwa ngokuba yi-electrostatic layer. Lo maleko uqhele ukufunyanwa kwicala elingasemva lefilimu yepolyester kwaye usebenza umsebenzi obalulekileyo kubume befilimu ye-DTF iyonke. Injongo ephambili ye-static layer kukuthintela ukwakhiwa kombane omileyo kwifilimu ngexesha lenkqubo yokushicilela. Umbane ongatshintshiyo unokubangela imiba emininzi, njengokutsala uthuli kunye nobutyobo kwifilim, kubangele ukuba i-inki isasazeke ngokungalinganiyo okanye kubangele ukungahambi kakuhle koyilo olushicilelweyo. Ngokubonelela ngokuzinzileyo, i-anti-static surface, i-static layer inceda ukuqinisekisa ukuprintwa okucocekileyo nokuchanekileyo.
2. Khupha iliner: Uluhlu lwesiseko sefilimu ye-DTF yintambo yokukhulula, ehlala yenziwe kwiphepha elifakwe i-silicone okanye i-polyester. Olu luhlu lunikeza indawo ezinzileyo, ethe tyaba yefilimu kwaye iqinisekisa ukuba uyilo oluprintiweyo lunokususwa ngokulula kwifilimu emva kwenkqubo yokudlulisa.
3. Umaleko wokuncamathelisa: Ngaphezulu kwe-liner yokukhulula kukho i-adhesive layer, eyi-coating encinci ye-adhesive-activated adhesive. Lo maleko ubophelela i-inki eprintiweyo kunye ne-DTF powder kwifilimu kwaye iqinisekisa ukuba uyilo luhlala lukhona ngexesha lenkqubo yokudlulisa. I-adhesive layer iqaliswe ngubushushu ngexesha lenqanaba lokushicilela ukushisa, livumela ukuba uyilo lubambelele kwi-substrate.

I-DTF Powder: Ukuqulunqwa kunye noHlelo

Ngqo kwiFilimu (DTF) umgubo, owaziwa ngokuba ngumgubo wokuncamathelisa okanye oshushu onyibilikayo, udlala indima ebalulekileyo kwinkqubo yoshicilelo lwe-DTF. Inceda ukudibanisa i-inki kwilaphu ngexesha lenkqubo yokudlulisa ubushushu, iqinisekisa ukuprintwa okuhlala ixesha elide kunye nexesha elide. Kweli candelo, siza kuhlolisisa ukubunjwa kunye nokuhlelwa kwe-DTF powder ukubonelela ukuqonda okungcono kweempawu kunye nemisebenzi yayo.

Ukuqulunqwa kwe-DTF powder

Icandelo eliphambili le-DTF powder yi-thermoplastic polyurethane (TPU), i-polymer eguquguqukayo kunye nephezulu yokusebenza kunye neempawu ezintle zokubambelela. I-TPU yinto emhlophe, engumgubo enyibilikayo kwaye iguquke ibe lulwelo oluncangathi, olubonakalayo xa lushushu. Xa sele ipholile, yenza iqhina elomeleleyo, elibhetyebhetye phakathi kwe-inki kunye nelaphu.

Ukongeza kwi-TPU, abanye abavelisi banokongeza ezinye izinto kwipowder ukuphucula ukusebenza kwayo okanye ukunciphisa iindleko. Umzekelo, i-polypropylene (PP) inokuxutywa kunye ne-TPU ukwenza umgubo wokuncamathelisa oneendleko ezingaphezulu. Nangona kunjalo, ukongeza izixa ezigqithisileyo zePP okanye ezinye izihluzi zinokuchaphazela kakubi ukusebenza kwe-DTF powder, ekhokelela kwikhonkco eliphazamisekileyo phakathi kwe-inki kunye nelaphu.

Ukuhlelwa kwe-DTF powder

I-DTF powder idla ngokuhlelwa ngokwesayizi yayo, echaphazela amandla ayo okubopha, ukuguquguquka, kunye nokusebenza ngokubanzi. Iindidi ezine eziphambili ze-DTF powder zezi:

1. Umgubo ocolekileyo: Ngobungakanani besuntswana elijikeleze i-80 mesh (0.178mm), umgubo orhabaxa usetyenziselwa ukufudumeza okanye ukuhambisa ubushushu kumalaphu ashinyeneyo. Inika ibhondi eyomeleleyo kunye nokuqina okuphezulu, kodwa ukuthungwa kwayo kunokuba nzima kwaye kuqine.
2. Umgubo ophakathi: Lo mgubo unobungakanani besuntswana elimalunga ne-160 mesh (0.095mm) kwaye ilungele uninzi lwezicelo zoshicilelo lwe-DTF. Ibetha ibhalansi phakathi kwamandla okudibanisa, ukuguquguquka, kunye nokugudiswa, okwenza kube lukhetho oludumileyo kwiindidi ezahlukeneyo zeelaphu kunye noshicilelo.
3. Umgubo ococekileyo: Ngobukhulu beqhekeza elijikeleze i-200 mesh (0.075mm), ipowder ecocekileyo yenzelwe ukusetyenziswa kunye neefilimu ezincinci kunye nokuhanjiswa kobushushu kwiilaphu ezikhaphukhaphu okanye ezithambileyo. Yenza ibhondi ethambileyo, ebhetyebhetye ngakumbi xa ithelekiswa nomgubo orhabaxa kunye nophakathi, kodwa inokuba nokuqina okusezantsi kancinci.
4. Umgubo ocolekileyo kakhulu: Lo mgubo unomlinganiselo omncinci we-particle, malunga ne-250 mesh (0.062mm). Ilungele uyilo oluntsonkothileyo kunye noshicilelo olunokulungiswa okuphezulu, apho ukuchaneka kunye nokuguda kubalulekile. Nangona kunjalo, amandla ayo okubopha kunye nokuqina kunokuba ngaphantsi xa kuthelekiswa nomgubo ocolekileyo.

Xa ukhetha umgubo we-DTF, qwalasela iimfuno ezithile zeprojekthi yakho, njengohlobo lwelaphu, ukuntsokotha koyilo, kunye nomgangatho woshicilelo ofunekayo. Ukukhetha umgubo ofanelekileyo kwisicelo sakho kuya kuqinisekisa iziphumo ezizezona zilungileyo kunye noshicilelo oluhlala ixesha elide.

INkqubo eNgqo kwiNkqubo yoShicilelo lweFilimu

Inkqubo yoshicilelo ye-DTF inokwahlulwa ibe ngamanyathelo alandelayo:

1. Ukulungiswa koyilo: Yila okanye ukhethe uyilo olufunekayo usebenzisa isoftware yoyilo lwegraphic, kwaye uqinisekise ukusonjululwa komfanekiso kunye nobukhulu bulungele ukushicilelwa.
2. Ukushicilelwa kwifilimu yePET: Layisha ifilimu yePET egqunywe ngokukodwa kumshicileli weDTF. Qinisekisa ukuba icala lokushicilela (icala elirhabaxa) lijonge phezulu. Emva koko, qalisa inkqubo yokushicilela, ebandakanya ukuprinta ii-inki ezinemibala kuqala, kulandele umaleko we-inki emhlophe.
3. Ukongeza umgubo oncamathelayo: Emva kokushicilela, usasaze ngokulinganayo umgubo wokuncamathelisa phezu kwendawo ye-inki emanzi. I-adhesive powder inceda ibhondi ye-inki ngelaphu ngexesha lenkqubo yokudlulisa ubushushu.
4. Ukucoca ifilimu: Sebenzisa i-tunnel yokushisa okanye i-oven ukunyanga i-adhesive powder kwaye womise i-inki. Eli nyathelo liqinisekisa ukuba i-powder adhesive ivuliwe kwaye ukuprintwa kukulungele ukudluliselwa.
5. Ukutshintshwa kobushushu: Beka ifilimu eprintiweyo kwilaphu, ulungelelanisa uyilo njengoko ufuna. Beka ilaphu kunye nefilimu kumatshini wokushisa kwaye usebenzise ubushushu obufanelekileyo, uxinzelelo kunye nexesha lohlobo oluthile lwelaphu. Ubushushu bubangela ukuba umgubo kunye noluhlu lokukhulula lunyibilike, luvumela inki kunye ne-adhesive ukuba idlulisele kwilaphu.
6. Ukucoca ifilimu: Emva kokuba inkqubo yokudlulisa ubushushu igqityiwe, vumela ubushushu buchithe, kwaye ucolile ngokucophelela ifilimu ye-PET, ushiye uyilo kwilaphu.

Ukhathalelo kunye noLondolozo lwe-DTF Prints

Ukugcina umgangatho woshicilelo lwe-DTF, landela ezi zikhokelo:

1. Ukuhlamba: Sebenzisa amanzi abandayo kunye nesicoci esiphakathi. Kuphephe ukwenza iblitshi kunye nezinto ezithambisa ilaphu.
2. Ukomisa: Jingisa ingubo ukuze yome okanye usebenzise ubushushu obuphantsi kwindawo yokomisa.
3. Ukuayina: Vula ingubo ngaphakathi kwaye usebenzise indawo yokushisa ephantsi. Musa uku-ayina ngokuthe ngqo kushicilelo.

Ukuqukumbela

Ngqo kubashicileli befilimu baye baliguqula ishishini lokushicilela ngamandla abo okuvelisa imibhalo ekumgangatho ophezulu nehlala ixesha elide kwizinto ezahlukeneyo. Ngokuqonda izixhobo, ubume befilimu, kunye nenkqubo yoshicilelo ye-DTF, amashishini angenza imali kobu buchwepheshe butsha bokubonelela ngeemveliso eziprintiweyo eziphezulu kubathengi bawo. Ukunyamekelwa ngokufanelekileyo kunye nokugcinwa kweeprinta ze-DTF kuya kuqinisekisa ukuhlala ixesha elide kunye nokuguquguquka koyilo, okwenza kube lukhetho oludumileyo kwihlabathi lokuprinta kwengubo nangaphezulu.